Difference between revisions of "Mamba/ElectricConversion"

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<big>This page contains tips on converting the Mamba to Electric.</big>
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{{DISPLAYTITLE:Mamba Electric Conversion}}
 
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== Mamba Electric Conversion ==
 
The Mamba was designed with electric conversion in mind. The aircraft has designed in a forward hatch that makes access to batteries and connectors easy. The 'fuel tank tray' is located to work as a basis for a battery Tray/Mount.
 
The Mamba was designed with electric conversion in mind. The aircraft has designed in a forward hatch that makes access to batteries and connectors easy. The 'fuel tank tray' is located to work as a basis for a battery Tray/Mount.
  
 
Flight time of this relatively light 5000mAh setup is about 4-4.5 minutes with proper throttle management and a good reserve. Make first flights about 2/3 of this time and check remaining capacity while breaking in and balancing your packs.
 
Flight time of this relatively light 5000mAh setup is about 4-4.5 minutes with proper throttle management and a good reserve. Make first flights about 2/3 of this time and check remaining capacity while breaking in and balancing your packs.
  
The primary conversion is STRENGTHENING the 'fuel tank tray' to work as a 'battery tray'.
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The primary conversion is '''strengthening'''  the 'fuel tank tray' to work as a 'battery tray'.
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== Power System (as demonstrated by Flex Innovations) ==
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* [http://www.horizonhobby.com/power-360-brushless-outrunner-motor--180kv-eflm4360a E-Flite 360 - 180kv Motor(EFLM4360A)]
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** The chosen motor uses the same bolt pattern and firewall hole locations as a DA Gas Engine making mounting easy.
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** The Prop bolt pattern also matches the DA 4-bolt pattern.<br />
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* 70mm total motor standoffs
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* [http://www.flexinnovations.com/product-p/fpzb50006s60.htm Potenza 5000 6S 60C batteries were used (Two in series (12S))]
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* Castle 160HV ESC
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* Mejzlik 25 x 12S Prop
  
<big>Power System (as demonstrated by Flex Innovations)</big>
 
*[http://www.horizonhobby.com/power-360-brushless-outrunner-motor--180kv-eflm4360a E-Flite 360 - 180kv Motor(EFLM4360A)]
 
*70mm total motor standoffs
 
*[http://www.flexinnovations.com/product-p/fpzb50006s60.htm Potenza 5000 6S 60C batteries were used (Two in series (12S))]
 
*Castle 160HV ESC
 
*Mejzlik 25 x 12S Prop
 
<br />
 
The chosen motor uses the same bolt pattern and firewall hole locations as a DA Gas Engine making mounting easy. The Prop bolt pattern also matches the DA 4-bolt pattern.<br />
 
  
<big>We reinforced the battery tray as follows</big><br />
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== Reinforced the Battery Tray ==
 
Thin and medium CA Glue was used for all. See Images
 
Thin and medium CA Glue was used for all. See Images
*Approximately 1/2 wide strips of Carbon plate (~.080" thick) was used in two places to reinforce the structure under the tray. It was wrapped to the structure with carbon chord (tow).
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* Approximately 1/2 wide strips of Carbon plate (~.080" thick) was used in two places to reinforce the structure under the tray. It was wrapped to the structure with carbon chord (tow).
**At the aft end under the battery tray oriented vertically. Carbon chord wraps used.
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** At the aft end under the battery tray oriented vertically. Carbon chord wraps used.
**At the middle of the tray oriented flat against the bottom of the tray. Carbon chord wraps used.
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** At the middle of the tray oriented flat against the bottom of the tray. Carbon chord wraps used.
*Two strips of Carbon plate were laminated to the top of the tray to stiffen it and to apply velcro&reg; to.
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* Two strips of Carbon plate were laminated to the top of the tray to stiffen it and to apply velcro&reg; to.
**The aft edge of the plates were thinned to allow carbon chord wraps to be applied to prevent delamination.
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** The aft edge of the plates were thinned to allow carbon chord wraps to be applied to prevent delamination.
**A hole were made in the front center of each plate, and the plated was wrapped to the existing structure with carbon chord to prevent delamination.
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** A hole were made in the front center of each plate, and the plated was wrapped to the existing structure with carbon chord to prevent delamination.
*Holes and slots were made in the tray to allow for carbon wraps, and velcro&reg; straps
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* Holes and slots were made in the tray to allow for carbon wraps, and velcro&reg; straps
 
<gallery>
 
<gallery>
 
IMG_7035.png|Motor and ESC
 
IMG_7035.png|Motor and ESC

Revision as of 02:01, 29 March 2017

Mamba Electric Conversion

The Mamba was designed with electric conversion in mind. The aircraft has designed in a forward hatch that makes access to batteries and connectors easy. The 'fuel tank tray' is located to work as a basis for a battery Tray/Mount.

Flight time of this relatively light 5000mAh setup is about 4-4.5 minutes with proper throttle management and a good reserve. Make first flights about 2/3 of this time and check remaining capacity while breaking in and balancing your packs.

The primary conversion is strengthening the 'fuel tank tray' to work as a 'battery tray'.

Power System (as demonstrated by Flex Innovations)


Reinforced the Battery Tray

Thin and medium CA Glue was used for all. See Images

  • Approximately 1/2 wide strips of Carbon plate (~.080" thick) was used in two places to reinforce the structure under the tray. It was wrapped to the structure with carbon chord (tow).
    • At the aft end under the battery tray oriented vertically. Carbon chord wraps used.
    • At the middle of the tray oriented flat against the bottom of the tray. Carbon chord wraps used.
  • Two strips of Carbon plate were laminated to the top of the tray to stiffen it and to apply velcro® to.
    • The aft edge of the plates were thinned to allow carbon chord wraps to be applied to prevent delamination.
    • A hole were made in the front center of each plate, and the plated was wrapped to the existing structure with carbon chord to prevent delamination.
  • Holes and slots were made in the tray to allow for carbon wraps, and velcro® straps